18

2025

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07

Domestication breakthroughs and extreme operating conditions are reshaping the heavy-duty industry landscape.

As China's manufacturing industry accelerates its transformation toward high-end, intelligent, and green manufacturing, domestically produced tapered roller bearing technology will continue to achieve breakthroughs in more sophisticated and advanced areas.


Driven by global heavy-duty industry competition and the need for domestically produced equipment, tapered roller bearings are shifting from import dependence to domestic leadership. Through breakthroughs in core technologies and innovations tailored to extreme operating conditions, they have broken the foreign monopoly and become a key force in supporting the high-quality development of strategic industries such as heavy-duty vehicles, mining machinery, and wind power equipment in my country. These technological breakthroughs have not only reshaped the industry's competitive landscape but also strengthened the core foundation of China's industrial system.

The domestication of technology has enabled the transition from "following" to "leading." In the past, the high-end tapered roller bearing market was dominated by international brands such as Timken of the United States and SKF of Sweden, leaving domestic products with significant gaps in material purity and precision machining. Luoyang LYC has now achieved 100% domestic substitution of high-speed train axlebox bearings through its independently developed ultra-high purity bearing steel smelting process, controlling the harmful impurity content in the steel to below 3ppm. Combined with gradient quenching heat treatment technology, this process has increased the contact fatigue life of tapered roller bearings to 1.3 times that of similar international products, successfully achieving 100% domestic substitution of high-speed train axlebox bearings. Zhejiang Tianma Bearings has mastered precision tapered raceway grinding technology, utilizing a five-axis grinding machine and AI-powered precision compensation algorithms to control radial runout error within 2 microns, meeting the heavy-duty transmission requirements of high-end CNC machine tool spindles and reducing China's reliance on imported core CNC machine tool components by 50%. Furthermore, the tapered roller bearings for large wind turbine spindles developed by the Wafangdian Bearing Group boast a single-set load capacity exceeding 800kN and an 18-year service life. Their performance surpasses that of leading international brands, driving the domestic production rate of core components for wind turbine equipment from 40% to 85%. Innovations tailored to extreme working conditions are expanding the application boundaries of tapered roller bearings. In the mining sector, to cope with harsh environments such as dust and impact loads, CRRC Qishuyan has launched an "impact-resistant tapered roller bearing." This bearing utilizes a "double-row roller + reinforced cage" structure, coupled with a tungsten carbide coating surface treatment, to improve the bearing's impact resistance by 40%. In mining excavator applications, the equipment's continuous operating cycle has been extended from 200 hours to 600 hours, reducing maintenance costs by 60%. In the field of polar research equipment, Harbin Bearing has developed an "ultra-low temperature tapered roller bearing." Made of a low-temperature tough alloy and special grease, it can operate stably in extremely cold environments as low as -60°C, achieving a load capacity of 90% of that at room temperature, providing reliable support for the heavy-duty engineering machinery at my country's polar research stations. In the field of deep-sea engineering, the Institute of Metal Research, Chinese Academy of Sciences, has developed a corrosion-resistant tapered roller bearing. Its combination of a Hastelloy outer ring and ceramic rollers allows it to operate continuously for over 10 years in the high-pressure, high-salt environment of 3,000 meters deep sea, resolving the industry's challenge of frequent corrosion failure of bearings in deep-sea drilling platform equipment.

The dual impact of domestic production breakthroughs and adaptability to extreme operating conditions has injected strong momentum into my country's heavy-duty industry. In the heavy-duty vehicle sector, domestically produced tapered roller bearings have increased the load capacity of vehicle drive axles by 25% and reduced fuel consumption per 100 kilometers by 3%, contributing to China's heavy-duty truck exports ranking first globally for five consecutive years. In the mining machinery sector, independently developed impact-resistant bearings have reduced the failure rate of mining equipment by 70%, boosting my country's mining efficiency by 30%. In the wind power industry, the use of high-end domestically produced bearings has reduced the cost per kilowatt-hour of wind turbines by 8%, providing strong support for achieving the "dual carbon" goals. These achievements fully demonstrate that tapered roller bearings have become the core engine for the independent development of my country's heavy-duty industry, and their technological advancements are leading the global heavy-duty equipment market toward higher performance, greater safety, and greater reliability.

As China's manufacturing industry accelerates its transformation toward high-end, intelligent, and green manufacturing, domestically produced tapered roller bearing technology will continue to achieve breakthroughs in more sophisticated and advanced areas. In the future, through deep integration with technologies like digital twins and AI-powered operations and maintenance, tapered roller bearings will undoubtedly play an even more crucial leading role in safeguarding the security of China's industrial chain and promoting transformation in the global heavy-duty industry.